Category Archives: House

Back to Work: Decking and Framing Triangles

We had taken about 3 weeks off from working on the cabin, but we are back to work at a nice even pace now that the roof is on (and therefore everything is protected from the summer afternoon rains). Currently, we are on the deck and finishing the framing. Before the break, the guys worked on mini-columns to hold the 6×6 posts for the deck.

Mini colums
Mini-columns for the posts

Once they were cured, they set the posts in place and then installed the headers and ledgers.

Deck beams
Installing the headers to the posts

Next up, we needed to sand and waterproof the boards and then Britton worked alone to set all of the beams.

Sanding Boards(small)
We should have just used water proofer on the beams inside the house as these turned out great!

Britton Deck
Britton working on the Joists

We need to get more boards for the top of the deck and they need to dry out from being treated before using a waterproofer. So in the meantime, Britton and Waldemar worked on framing the triangles. We wanted to make sure the house has plenty of airflow and light, unlike the previous wooden house.

Framing triangles
Framing the windows of the triangles

Looking up at house
Framed!

We are nearing the point where the shell of the house will be completed and then we get to do the fun stuff like connect it to electricity, water, the bathroom, kitchen and finishing work. Building even a small house like this takes many, many little steps, but we are getting closer every day!

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The Cabin Roof is Finished!

The roof was one of the largest (and most expensive thus far) tasks of the cabin. First we had to deal with those beams which turned out to be a huge headache and frame the roof…twice. Then we had to paint 32 panels of siding for the underside in the hot sun and then haul them over to the site. Next was to tar paper the whole roof and put up the purlins.

Tar paper
Tar paper on

It was finally at this point that we could order and get started on the actual metal galvalume roofing. We chose a red color and I think it turned out beautifully.

roof panels going up
The roof is pretty steep, but Waldemar (unlike the rest of us) had no fear

Roof half done

Lifting the roofing

Roof

There is still a little gutter work that needs to be done, but overall the roof is finished. We finally have a dry, shady place for all the tools and materials (and people). And just in time too. We had gone about 3 weeks with no rain while we were in the process of the roof and then, the rains came. Britton happened to be in the cabin alone after the roof was finished as a major rainstorm started and he said it was wonderful! Secluded, rainy, jungle green outside but nice and dry inside. Just how you would want a roof to be!

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Roof Paneling is On

Work on the roof has been slow and steady. For just three guys to basically build this entire house (plus me, when I can) it’s a pretty amazing feat. For these roof panels, Britton and I spent about 2 full days painting them. The grooves were super difficult to paint and we needed to use 10 gallons of paint plus 5 gallons of primer (thanks John and Fran!).

Painting panels
Painting during the heat wave we had last week: The Saraha not only brought us its dust, but also heat!

Once they were painted the guys brought the panels down to the staging area and then carried them by hand the rest of the way there.

Waving the flag
Puerto Rican Parade? Nope, just bringing materials down

The pitch of the roof is fairly steep, so once the panels were over there, Waldemar took the lead on the top since he had the most experience  (and least fear of heights).

Putting up roofing panels
The amazing Waldemar in action!

As the roof became covered it is starting looking more and more like a complete house.

Back of cabin

Some of the panels got scuffed up in the process of sliding them around and some of the grooves still need touched up with paint, but overall, it is looking really good and the high ceilings make it feel more spacious than it is.

They finished placing all the underside paneling as well as tar-paper. Next week will be the purlins and the actual metal roofing. In the meantime, the finca has been exploding with growth. I will have to post more pictures from the gardens, but here’s a start. Lots of cool stuff going on lately.

Double hibiscus
Double hibiscus bloom

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The Roof is Framed!

Poco a poco we are getting through some of these tough spots in the cabin-building.

Scaffolding
Scaffolding in the air – or Andamio in Spanish

This week the guys built some pretty high scaffolding for the roofing job as well as finished framing all the walls.

Building walls
Framing and working with the scaffolding

Turkey and Britton working on the cabin
Turkey boss checking over the work

Everything was moving along really well. They brought over each of the ceiling beams and began to set them into place. Meanwhile, we got all the T1-11 for the underside of the roof/ceiling. The plan, as you may remember, was to just put it up. However, when it arrived, it was clear that it would need something done to it because there was spray paint on it from the lumberyard as well as obvious putty wood filling. This meant we needed to paint it. Britton and I thought it would be best if he and I worked on the painting while the guys finished setting the beams. We worked the whole morning into the early afternoon on these things. But we only got about 9 out of 32 done. The T1-11 is really hard to paint, especially in the grooves.

Painting panels
Painted versus not

This also meant that we had left the guys unattended setting the beams. What could go wrong with that? Well, when Britton went over to check on them, they were nearly done setting them. But they said we were short about 10 boards. What? We knew we had more than enough. Well, sure enough they had set them 16 on center…instead of 24. Oh no! We thought about just leaving them as they were and buying and painting more beams, but this would be a more costly error to allow than to just undo and redo. Man! I swear these beams are going to drive me nuts.

Side house
Beams on at 16 inches on center -woops

So we spent the next morning fixing them and it went pretty quickly really but all the pulling of the nails and such left the beams a little less than perfect. Oh well. Moving on.

House with roof framed
Roof re-done- starting to look like a house!

We still need to finish painting all the rest of the paneling before we can set them on the roof, so they began bringing over the wall side panels first. We drove them down to the halfway point and they carried them on their back like turtles to the site.

Carrying materials through the forest
Everything at the site was hand-carried /moved there!

I try and do what I can on this project such as painting, helping find materials, translation/interpreting, mathematics.calculations, drawings, budgeting, design decisions, and of course documenting it, but most of the work and pretty much all of the heavy lifting is done by just these three guys: Britton, Waldemar and Jorge. And even though they may make mistakes (don’t we all!), we are so glad to have their help.

Today my job was housekeeping! Keeping a construction job site tidy is not an easy task!

Cassie Sweeping
Sometimes I am called la jefa (the boss lady), and sometimes I am the cleaning lady. We all do what we can and needs to be done

Progress on a big project like this goes in spurts. We have to be flexible and duck and dodge and not be too much of a perfectionist. Overall, things are going really well and I think we are just about to the mid-point where the big items are done (next big one after the roof will be the deck/stairs) and then we can go on to the more fun things like finish-work. Onward and upward! Hooray. The roof is framed!

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