Tag Archives: Cabin

Cabin Walls and Pozo

We are at the phase of the cabin project where we can really see the shape that the house is taking. This week we began framing the walls and digging the “pozo.” Pozo means well, but in this case, it is the word they use for septic tank. This hole has to be at least 6 feet in the ground, 6 feet wide and 6 feet in length. Below about 2 feet, it is rock hard soil. And they are digging by hand. In the full sun. Yah. There are some worn out guys by the end of the day.

Digging the septic hole
Britton and the guys take turns digging and removing the dirt for the septic

Before we even started these tasks, Britton installed all the hurricane clips beneath the house as well as brought over and powerwashed nearly all of the 2x4s. Between him and me, I think we probably washed about 200 pieces of wood, and some of them really needed it.

Powewashing boards in the quebrada
Britton pauses during powerwashing (sorry it’s a little blurry)

This is such a major project it quickly becomes exhausting. The guys often work straight through in the hot, blazing sun. Since we had to clear the area before we could build, it is just roasting without shade. The good thing is that we think it is going to be an excellent candidate for solar power.

Framing
Framing the first wall

Every single thing that you see in these pictures was brought over by hand through the jungle up and down slick slopes under and over trees and vines. I don’t think anyone would deny that we really are a team of go-getters with can-do attitudes (but they may say we are a little crazy too  🙂 )!

Walls up
Two walls up

We are still deciding on a few things like siding (there is really only one choice at any ferreteria: T-111 siding -but we would prefer something else, windows -Miami shutters (Air Masters) must make up 90% of the market here so again not much choice in the matter unfortunately, and we can’t find any rolls of insulation anywhere. Not that we really need insulation for temperature reasons (there will be no heating or air conditioning inside) but we would like it in order to fill the cavities so that bees or bats won’t want to once again take up residence inside. These are fairly minor issues, they just make our days “off” seem like endless scavenger hunts with promising leads, but all trails point to the same limited choices (anyone with any suggestions?). Cést la vie in Island Construction.

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Cabin Subflooring

This week the work on the cabin started with lifting the huge girders into place. With just three guys, it was quite the challenge filled with lots of exertion and grunting, but they did it!

Girders
Sliding a girder into place

When all three were up, they began bringing over the 2x8s and installing them. At this point we could really see the footprint that the house will take.

Floor boards
Floor joists installed

Boards are placed
Looks out and in toward the jungle

Side profile
Side profile

All of the wood so far has come from the deconstructed wooden house, so it has been relatively inexpensive. Britton and I were unsure if we should use the underlayment panels so we checked them all out and found that a large majority were in great shape as far as integrity of the wood, but pretty dirty. We sorted out the best pieces and then I powerwashed and painted/sealed them with Kilz.

Panels
Sorting out the old underfloor panels (or building a dance floor?)

Kilz the panels
Painting/sealing them after powerwashing

We did have to buy a couple of panels but just doing this cleaning and recycling of most probably saved $1000 as compared to new.

And the very next day, they began installing them!

Cabin through the trees
Subflooring being installed

We have had a few challenges that we’ve had to work through during this process, but overall it has been remarkably smooth. It has been a change in pace, especially for Britton, to work every day at 7am again, but it seems a little different when it is for a project of our choosing. It is also a little different to be a manager of this project and work with a crew. We must constantly be aware of people’s (including our own) strengths and weaknesses, desires and dreads. Overall, we are learning, growing and of course building a little more every day throughout this project.

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Construction Jargon and Batter Boards

In addition to the Puerto Rican Spanish I am learning, I am also learning Construction Spanish AND English vocabulary! 🙂 I am learning all about rebar (varilla) and these things called aros (not sure in English what these little squares of rebar are called) and all the varieties of sand (arena and arenon), concrete (concreto, hormigon, concrelisto), lumber (madera, palos), sizes and types of nails (clavos galvinizados o de acero), sweet wire? (alambre dulce) saws (sierras), hammers (martillos) and sledgehammers (marrón o majón depending on the person), pickaxes (picotas), cutting shovel and others (pala de corte y otras palas) hoses (manga o manguera) etc.

This is because we spend a lot of our time in hardware stores (ferreterías) and with the guys that work with us on our projects. Our most recent step in the cabin project has been batter boards (Spanglish: bater bors). I had never even heard this term in English, but apparently it is essential to assure a square and level structure. That would have been nice to know when we built the chicken/turkey coops, but instead we have very “custom” coops, haha (hey, they ARE level at least!).

Site
The cleared site

Britton (and sometimes I) worked every day for a couple of weeks cutting and clearing the space. It was hard, hot work! The site was finally deemed ready and cleared of enough trees and brush that they could start building the batter boards. So the first step in the batter boards is to set about measuring.

Measuring
Measurements

The next step is to build a wooden frame around the actual footprint of the structure that is level and squared. And finally, it is to drop the plumb bob (plomada) to determine exactly where to place the columns.

Building on a slope, we knew we would need poles/columns for a foundation because excavation and a slab foundation wouldn’t be feasible in this remote location. We even figured that we wouldn’t probably be able to use the poles from the wood house because they would be too short. What we didn’t figure was just how steep the slope was. We have learned that anything with walkable land in Puerto Rico is not considered steep. People often remark at how “flat” our land is. Flat is relative. On the plains of Colorado, we know flat. Flat as a fricken pancake. Here, though flat just means you can walk it without slipping over a cliff. So even though this site was “flat” by Puerto Rico standards, the batter boards don’t lie. Our front columns will be 8-10 feet high and the deck even more.

Height
Way above my head  

Batter boards
And Britton’s too!

Site with batter boards
Batter boards, complete!

Next up, diggin’ holes in rocky soil under a hot sun for the columns. I am sure the vocabulary for THAT will be quite enlightening! 🙂

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Preparing the Site

We are in the early stages of cabin-building. The first step is to prepare the site.

Cabin Site
Cabin site before clearing: So many trees and brush!

This means finding and improving trails to the site as well as clearing trees and brush where it will be located. The guys also brought over the huge girders (from the old wooden house). This was quite the task as they are very heavy and long (30 feet).

Huge Board
Long, heavy girders. Not so hard going down the hill but uphill is a different story

Site Clearing
Cleared quite a lot already

Exciting stuff is underway!

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